Where materials become medics for the planet
Developed from sustainably cultivated ALGAE BIOMASS
KICCA's ambition transcends material substitution. We transform algae-based materials into ecological repair tools:
The production of algae-based materials primarily utilizes alginic acid in the cell wall of algae. Alginic acid is a kind of macromolecular carboxylic acid composed of mannuronic acid (M) and guluronic acid (G).
The chemical structure and physicochemical properties of alginic acid are mainly influenced by the species of algae and the extraction conditions. By applying modification technology, the properties and application efficacy of alginic acid can be enhanced. Through controlling technological conditions, alginic acid derivatives with a specific monomer structure and sequencing, branched-chain position, and degree of substitution can be prepared. This allows for the regulation of properties such as the solubility, hydrophilicity, and affinity for specific proteins of alginic acid bioproducts.
In the process of chemical and biological modification, covalent cross-linking can be employed to improve gel strength, chemical modification can be used to enhance the hydrophilicity of the main chain, and biological modification can be utilized to improve biodegradability. Thus, the application value of alginate can be effectively improved.
Sodium fucoidan is mainly derived from several brown algae, including kelp, macroalgae, and sargassum. Since its sources are different, the ratio of M (mannuronic acid) to G (guluronic acid), denoted as M/G, varies. The two functional groups have three different structural combinations: GG, MM, and GM.
When crosslinked with Ca²⁺, the GG chain segments form a space between the two monomers that can easily contain Ca²⁺ ions, that is, an eggshell structure. Sodium fucoidan with a high G content can form a relatively strong gel with Ca²⁺. Precisely because of the strong bond between Ca²⁺ and high G sodium fucoidan, it is not easy for water to penetrate into the gel when absorbing water, so its water absorption performance is poor. Since the carboxylic acid group in M has low activity and binds poorly to Ca²⁺, it forms a gel with weak strength but good water-absorption properties.
Without ALTOMIC™ technology to optimize the algae material with molecularly disordered connections, the material has poor plasticity and thus cannot be widely used in everyday products on a large scale.
ALTOMIC™ technology optimizes the algae material by guiding the position of intermolecular hydrogen bonds. By doing so, it makes the overall molecular structure of the algae material tend to be connected in an orderly manner, resulting in a algae substrate with plasticity and a balance between strength and flexibility.
The strength of the past seaweed film is 90 MPa. However, the tensile ratio is very low (less than 15%), which does not meet the daily use needs of most products.
After using ALTOMIC™ technology, for the Algae-based bursting film, the tensile rate is increased by more than 10 times (more than 200%), and the strength can meet the usage standards of most packaging materials (more than 40 MPa). Moreover, by controlling the processing technology, the ratio of the parameters of large elongation rate and tensile strength can be controlled to meet different usage scenarios.
METRIC | ALTOMIC™ | PLA | PHA | TRADITIONAL PLASTIC |
---|---|---|---|---|
Feedstock | Algae (renewable) | Corn starch (arable land) | Microbial fermentation (sugar) | Petroleum |
Production Cost ($/ton) | 1,800–1,800–2,500 | 2,000–2,000–3,000 | 4,000–4,000–6,000 | 1,000–1,000–1,200 |
Degradation Conditions | Natural environments | Industrial composting (60°C) | Marine/soil (6–12 months) | 500+ years (microplastics) |
Carbon Footprint (kg CO₂e/kg) | -1.2 | +2.5 | +1.8 | +6.0 |
Tensile Strength (MPa) | 40–90 | 50–70 | 30–50 | 20–40 |
Key Applications | Films, medical, marine | Packaging, cutlery | Premium packaging, medical devices | General-purpose |
Data Sources: PLA/PHA costs & performance: European Bioplastics (2023), Grand View Research (2024). Degradation data: Ellen MacArthur Foundation's New Plastics Economy Report.
Is "PLA – the biodegradable plastic" currently the
optimal solution for environmentally friendly?
According to data from the China Ecological Environment Publicity and Education Center: China's garbage, sanitary landfill disposal amounted to 115 million tons, accounting for 63.9 per cent, incineration disposal amounted to 361 million tons, accounting for 33.9%, and composting, anaerobic digestion and other treatment methods accounted for 2.2 %.